Select the Right NOx Control Technology


Most major industrialized urban areas inside the U.S. Cannot fulfill the National Ambient Air Quality Standards (NAAQS) for ozone. Atmospheric research has proven that ozone formation results from complex chemical reactions regarding risky organic compounds (VOCs) and nitrogen oxides (NOx). That research implies that many urban areas with VOC/NOx ratios greater than 15:1 can lessen ambient ozone stages only by reducing NOx emissions. Consequently, many states are implementing NOx management guidelines for combustion gadgets to reap compliance with the well-known NAAQS ozone. This article discusses the characterization of NOx emissions from commercial combustion gadgets. It then offers steerage on comparing the applicable NOx control technology and choosing the correct manipulation technique.


Characterizing Emissions

Most business combustion devices have not been tested to establish baseline NOx emission degrees. Rather, these units’ NOx emissions are truly predicted using various factors. However, in light of new regulations, it is obligatory that the NOx emissions from affected gadgets now be regarded with certainty. This will set up every unit’s present compliance repute and permit the definition of charge relevant to manipulate technology for those gadgets so one can require a change to acquire compliance. Therefore, testing each combustion device to affirm its NOx emissions characteristics is essential. Furthermore, the testing technique ought to be streamlined to offer well-timed and necessary data for making choices concerning the applicability of NOx manipulation technology.

The basic approach selects one tool from a category of units  of equal layout and size) for characterization testing (NOx, CO2, and 02). Testing is conducted at three load factors that represent the regular running range of the unit, with extra oxygen variation checking out conducted at every load factor. Figure 1 illustrates the typical characterization check effects. The remaining gadgets within the elegance are tested at the most effective load point, at or near full load.

The operational data acquired during testing, at the side of the NOx and CO statistics, are used to outline the compliance reputation of each unit, in addition to the applicable NOx control technologies for those devices that need to be modified. In most instances, this approach will permit more than one unit to be tested someday and provide the essential operational statistics the engineer wishes to properly examine the capacity of NOx control technology.

Fundamental Concepts

Reasonably to be had to manipulate technology (RACT), requirements for NOx emissions are described in phrases of an emission limit, such as 0.2 lb NOx/MMBtu, instead of mandating Specific NOx manipulate technologies. Depending on the fuel fired and the layout of the combustion tool, a myriad of management technologies can be feasible options. Therefore, before selecting RACT for a particular combustion tool, it’s necessary to apprehend how NOx emissions are fashioned to formulate the perfect control strategy.

Three primary parameters drive each of those mechanisms – the temperature of combustion, time above threshold temperatures in oxidizing or lowering surroundings, and turbulence for the duration of the preliminary burst. Thermal NOx formation in fuel-, oil-. Coal-fired gadgets result from the thermal fixation of atmospheric nitrogen inside the combustion air. Early investigations of NOx formation were based totally upon kinetic analyses for gaseous fuel combustion. With the aid of Zeldovich, these analyses yielded an Arrhenius-kind equation showing the relative significance of time, temperature, and oxygen and nitrogen concentrations on NOx formation in a pre-combined flame (the reactants are very well combined earlier than combustion).

While the Zeldovich relationship’s usage can not sincerely determine thermal NOx formation in combustion devices, it illustrates the importance of the major factors that Influence thermal NOx formation and that NOx formation increases exponentially with combustion temperatures above 2.800°F. Experimentally measured NOx formation fees near the flame quarter are higher than those anticipated by the Zeldovich courting. This rapidly forming NO is known as set-off NO. The discrepancy between the predicted and measured thermal NOx values is attributed to the simplifying assumptions deriving the Zeldovich equation, including the equilibrium assumption that O = ½ 02. Near the hydrocarbon-air flame sector, the awareness of the shaped radicals, consisting of O and OH, can exceed the equilibrium values, which complements the price of NOx formation. However, the importance of activating NO in NOx emissions is negligible compared to thermal and gas NOx.

When nitrogen is added to the gasoline, completely extraordinary characteristics are determined. The NOx fashioned from the response of the fuel nitrogen with oxygen is called fuel NOx. The most common shape of gas nitrogen is organically certain nitrogen present in liquid or solid fuels in which character nitrogen atoms are bonded to carbon or other particles. These bonds ruin more easily than the diatomic N2 bonds, so gas NOx formation quotes may be much higher than those of thermal NOx. In addition, any nitrogen compounds (e.g., ammonia) introduced into the furnace react in tons similarly.

Fuel NOx is much more sensitive to stoichiometry than thermal conditions. For this purpose, conventional thermal treatments, flue gas recirculation, and water injection do not correctly lessen NOx emissions from liquid and solid gasoline combustion. NOx emissions may be managed through the combustion process and after discharge. Combustion control technologies rely upon air or gas staging techniques to benefit the kinetics of NOx formation or introduce inerts that inhibit the formation of NOx for the duration of combustion. To promote the destruction, post-combustion control technologies depend on introducing reactants in precise temperature regimes that destroy NOx, with or without a catalyst.

Combustion Control

The best combustion manipulation technology is low-extra-air operation, reducing the extra air level to the factor of some constraint, which includes carbon monoxide formation, flame duration, flame balance, and so forth. Unfortunately, the low-excess-air operation has been validated to yield only slight NOx discounts, if any. Three technologies that have established their effectiveness in controlling NOx emissions are off-stoichiometric combustion. Low-NOx burners and combustion temperature discount. The first applies to all fuels simultaneously as 1/3 is most effective to natural gasoline and occasional-nitro-gen-content material gasoline oils. Off-stoichiometric, or staged, combustion is carried out by editing the primary combustion area stoichiometry – the air/fuel ratio. This may be achieved operationally or with the aid of device adjustments.

An operational method recognized us burners-out-of-service (BOOS) entails terminating the fuel glide to selected burners while leaving the air registers open. The remaining burners operate fuel-wealthy, restricting oxygen availability, decreasing peak flame temperatures, and lowering NOx formation. The unreacted merchandise integrates with the air from the terminated gasoline burners to finish burnout before exiting the furnace. Figure 2 illustrates the effectiveness of this approach implemented on electric utility boilers. Staged combustion can also be achieved by installing air-simplest and overfire air (OFA) piers above the burner quarter. Thu is redirecting some air from the burners to the OFA ports. A variant of this idea, lance air, includes putting air tubes around each burner’s outer edge to deliver staged air.

BOOS, overfire air, and lance air reap comparable results. These techniques are usually handiest to larger, a few of-burner combustion devices. Low-NOx burners are designed to obtain the staging impact internally. The air and fuel glide fields are partitioned and managed to achieve the desired air/gasoline ratio, which reduces NOx formation and affects complete burnout within the furnace. Low-NOx burners are relevant to nearly all combustion gadgets with round burner designs. Combustion temperature reduction is effective at decreasing thermal N0x but not fuel NOx. One manner to reduce the combustion temperature is to introduce a diluent. Flue fuel recirculation (FGR) is one such approach.

FGR recirculates a part of the flue gasoline, leaving the combustion procedure again into the windbox. The recirculated flue fuel, typically on 10-20% of the combustion air, presents sufficient dilution to decrease NOx emission. Figure three correlates the diploma of emission reduction with the amount of flue fuel recirculated. Thus, the emissions arc dropped properly on gasoline-fired devices beyond the normal levels with staged combustion management. FGR is probably the simplest and least tough system for NOx discount for fuel-fired combustors.